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Iron Casting Hardness and Tensile Strength
Foundry industry is an important branch of
mechanical industry, due to the existence of graphite,
cast iron is endowed with
excellent casting properties, cutting performance, antifriction
performance, damping performance and low notch sensitivity. And
casting equipment is simple; the manufacturing cost is low, which
make it widely used in industrial production. In all kinds of
machinery products, the proportion of iron castings is up to 50% by
mass.
The first indicator of quality in iron castings is the mechanical
properties, and there are two main methods to test the mechanical
properties, one is the
tensile strength test, and the other is the
hardness test. Tensile
test is to test the tensile strength, yield strength and elongation
of metal castings, and
hardness test reflects the material elasticity, plasticity,
strength, toughness and wear resistance and many other physical
overall performance under certain conditions. In the United States
casting standards, almost every product is provided with a tensile
test and most of the products are provided with a hardness test.
Tensile test equipment is complex and the investment is higher,
therefore we need professionals, and to prepare samples. The test is
in low efficiency and the cost is high. Hardness test equipment is
simple and easy to master, the indentation is small, which can be
regarded as non-destructive testing, and finished or semi-finished
parts can be tested directly. This test is efficient, and can be
used to test bulk castings piece by piece. With the development of
hardness manufacturing technology, a variety of portable devices,
especially high-precision portable devices appears constantly,
making the hardness test simple, fast and accurate, which also
making the on-site hardness testing, the hardness control on the
production line and the precision hardness testing of large castings
possible.
Hardness test and tensile test are basically testing the ability of
metal to resist deformation. The results of these two tests in some
way are to detect the similar characteristics of metal. Both test
results are fully comparable, for most metals, hardness and tensile
strength can be converted by looking up the table . Therefore, in
testing the mechanical properties of materials, people are more
intended to choose the hardness test than tensile test.
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