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Custom Metal Castings
The custom metal castings are also called
as OEM metal castings, which
means the metal foundries produce the iron castings, steel and
aluminum castings according to the drawings and requirements of the
customers.
Actually, the most metal foundries in China are producing the custom
metal castings for the clients in China and overseas. Therefore,
most of Chinese foundries have familiar with the drawings and
requirements in English.
As for the drawings, the most of foundries will prefer the 2D
drawings such as .pdf and .jpg format. Of course, as for the complex
castings, the 3D drawings will be necessary, the most common 3D
software is IGS, Pro/E and Solidworks. Of course, the real samples
can solve all technical issues. So, if the customer can provide the
samples, that will be very helpful to the metal foundries.
As all know, there are many OEM foundries in China, so they could
produce the many kinds of custom castings, such as various iron
castings by various sand casting
processes, the steel
castings, aluminum sand
castings or die castings. As long as you need, you should be
able to find a suitable OEM foundry in China.
However, as a buyer, you should pay attention to some issues about
custom metal castings:
Firstly, you should send the detailed drawings and full requirements
to the suppliers, and remind them the important technical
requirements. The main aspects include the unit weight (machined or
rough), the dimensional tolerances for rough castings and finish
parts, the special requirements to materials, such as to strength
and hardness. The defects requirements, surface coating and painting
requirements, and the special heat treatment requirements. More
detailed information and requirements will be more helpful for the
suppliers to understand your products, in case of the failure by
their misunderstanding. According to my working experience in
Dandong Foundry in
China, successful developing a new product is a difficult process.
There are many issues needed to clarify and solve during making the
samples and first batch production.
Secondly, as a buyer, you should understand the factors which will
affect the price fluctuation. The prices of custom metal castings
will mainly affected by the
pig iron price and exchange rate. Normally, if the
fluctuation of exchange rate exceed 3%, then the suppliers will
request to adjust the prices, and if the fluctuation of pig iron
price exceed 300 RMB/ton (or called as 45 USD/ton), then the
suppliers need to adjust the prices. Therefore, the buyers should
verify the change range of the exchange rate and the price of pig
iron, and negotiate with their OEM foundries to adjust the prices
reasonably. After all, the long-term cooperation depends on the
mutual understanding. Of course, if the pig iron prices have reduced
largely or exchange rate has raised, the buyers also should talk
with your suppliers to reduce the casting prices accordingly.
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